Lightweight waterproof fabrics, packable construction, and breathable ventilation make these jackets ideal for hiking, trail running, trekking, and fast-moving outdoor activities.
3-layer waterproof construction, fully taped seams, adjustable storm hoods, and premium waterproof zippers provide reliable protection for hiking, mountaineering, camping, and changing weather conditions.
Versatile waterproof shells with breathable linings, adjustable hoods, and everyday functionality are designed for outdoor lifestyle, travel, commuting, and year-round adventure collections.
Outdoor brands, hiking labels, trekking companies, and camping equipment brands developing waterproof hardshell jackets for hiking, trekking, and everyday outdoor adventures.
Adventure apparel brands, mountaineering companies, expedition outfitters, and technical outdoor collections requiring durable waterproof shells for demanding environments and changing weather conditions.
Outdoor lifestyle brands, travel collections, urban outdoor labels, and performance apparel companies sourcing lightweight waterproof jackets for commuting, weekend adventures, and all-season layering.
3-layer, 2.5-layer, and 2-layer laminated nylon and polyester for mountaineering, trail, and urban hardshells.
DWR water-repellent, TPU waterproof membrane, PU coating, and seam-sealing tape for technical hardshell performance.
YKK Aquaguard zip, pit zip vent, helmet-compatible hood, and adjustable cuff for technical hardshell construction.
Pricing for custom hardshell jackets at MontForge depends on lamination tier (2-layer is the entry tier for entry urban, 2.5-layer is the mid-tier for trail running, 3-layer is the premium tier for mountaineering), seam-sealing strategy (fully taped seams cost more than critically taped, and welded seams are the premium tier), waterproof rating (5000-10000mm is entry, 10000-15000mm is mid, 15000-20000mm is premium), decoration method (sublimation is the dominant hardshell decoration, screen print is the dominant color-blocked decoration, heat transfer is the dominant waterproof logo decoration, embroidery adds digitizing for premium chest logo), construction complexity (helmet-compatible hood adds cost, pit zip adds trim cost, two-way main zip adds trim cost, fully taped seams add labor cost), and order quantity. Hardshell jackets run at premium technical outerwear pricing — typically 3-5x the per-piece price of a standard pullover hoodie because of lamination cost, seam-sealing labor, and technical trim package. MOQ starts from 100 pcs per color and style.
| Order Tier | Sample Lead Time | Bulk Delivery Time | Sample Cost Refundable |
|---|---|---|---|
| 100-300 pcs | 7-15 Days | 20-25 Days | Yes(On Bulk Order) |
| 301-500 pcs | 7-15 Days | 25-30 Days | Yes(On Bulk Order) |
| 501-1000+ pcs | 7-10 Days | 30 Days | Yes(On Bulk Order) |
Performance / Crossfit / Boxing / Basketball / Streetwear
Mesh / Spandex / Bamboo / rPET / Modal
Athletic / Loose / Cropped / Fitted
Sublimation / Print / Embroidery
Fit, Binding, And Construction Check
Fabric Shade, Label, Hardware Confirmed
Stitching, Binding, Measurement Checks
Polybag, Carton Mark, Delivery
Initial MOQ Order
Annual Retail Scale
When the founders of the prominent UK brand Montirex first approached the MontForge Dongguan manufacturing center, they were ambitious young designers looking to introduce highly technical, stylish activewear to the European market, starting with limited micro-drops of 30 pieces.
Their biggest obstacle was finding a factory capable of delivering flawless technical fit draping on athletic t-shirts at a low starting volume. Traditional factories offered bulky, off-the-shelf patterns. MontForge stepped in, utilizing our deep digital pattern library to custom-engineer lightweight athletic fit blocks with specialized mock neck collar and color-locked sublimation panel designs.
By maintaining a fast sampling speed of 7-10 days, MontForge enabled Montirex to rapidly test, iterate, and launch products. Today, Montirex is sold across major European sports retail empires like JD Sports and Footasylum, standing as one of Europes fastest-growing activewear brands.
Read the Full Montirex Case Study
Determine whether your design requires ultralight mesh (110-130g) or technical compression interlock (180-220g).
Prepare vector files of your artwork (.AI, .PDF, or high-res .PNG) for screen printing, DTF, or 3D silicone setups.
Decide if your retail distribution targets standard US sizes, contoured European cuts, or relaxed oversized fits.
Having a detailed PDF tech pack or links to physical reference garments drastically cuts sample times.
